Compressed Air Systems, Inc.
9303 Stannum Street
Tampa, FL 33619-2658

Toll Free: 855.979.8312
Phone: 813.626.8177
Fax: 813.628.0187
Email: [email protected]
Website: www.compressedairsystems.com
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Oil Check 500 - The monitoring system for permanent highly precise measurement of the vaporous residual oil content compressed air, nitrogen and gases
"Forced Pressure Variation" for long-term stable measurement results - Auto-calibration
Thanks to the innovative "Forced Pressure Variation" measuring method, the Oil Check 500 generates reference gas internally in different mass concentrations. With the help of this process, which is intellectually protected by CS INSTRUMENTS, components in the measurement signal caused by ageing or contamination, in particular long-term drifts, can be compensated. No wearing parts such as activated carbon filters are necessary for the generation of zero air. The result is a low-maintenance and long-term stable measurement
Unit of Measure

Financing

Approve Payments

 N/A Finance with Approve Payments

Specifications

Measured Medium

 N/A Compressed air, nitrogen, (free from aggressive, corrosive, acid, toxic, flammable and oxidizing components).
Further gases on request

Measuring Unit

 N/A Residual oil content in mg oil/norm m³ referred to 14.5 psi [abs], +68 F, 0% relative humidity, in accordance with ISO 8573-1

Identifiable Substances

 N/A Aromatic Hydrocarbons Functional Hydrocarbons Hydrocarbons

Ambient Temperature

 N/A +68 to +113 ºF

Relative Humidity without Condensation

 N/A ≤ 75 %

Compressed Air Temperature

 N/A +68 to +113 ºF
Operational Overpressure1 N/A 43.5 to 130.5 psi

Humidity of Measured Gas

 N/A ≤ 40% relative humidity, pressure dew point maximum +50 ºF, non-condensable humidity

Compressed Air Connection

 N/A G-1/4 in. Female Thread According to International Organization for Standardization (ISO) 228-1

Measured Values

 N/A mg/norm m³, pressure and temperature compensated residual oil vapor content
Measuring Range2 N/A 0.001 to 5 mg/m³

Detection limit (Residual Oil)

 N/A 0.001 mg/m³

Approximate Flow of Measuring Gas

 N/A 0.042 ft³/min

Note for Approximate Flow of Measuring Gas

 N/A Referred to to 14.5 psi [abs] and +68 F, (atmospheric conditions)

Alternating Current (AC) Voltage

 N/A 100 to 240 V

Phase

 N/A 1

Grounding

 N/A Protective Earth (PE)

Frequency

 N/A 50 to 60 Hz

Voltage Tolerance

 N/A ±10 %

Digital Output

 N/A Ethernet Via DS 400/500 RS 485 Interface (Modbus-Remote Terminal Unit (RTU))

Analog Output Current (Electrically Isolated)

 N/A 4 to 20 mA

Optional Output

 N/A 2 x 4...20 mA analog output (electrically isolated), 2 alarm relays for external alarm unit, alarm values freely adjustable

Operating Hours Counter

 N/A Integrated

Field of Application

Field of Application

 N/A After activated carbon filter, after activated carbon adsorber, after oil-free compressor, always with connected upstream filtration and dryer

Dimensions

Width

 N/A 7.87 in

Height

 N/A 5.12 in

Depth

 N/A 4.72 in

Approximate Weight

 N/A 15.4 lb

Stationary Solution

Stationary Solution

 N/A Item # - 0554 8040
Description - CS Basic - data evaluation in graphic and table form - readout of the measured data via USB or Ethernet. License for 2 working places

Item # - 0699 0080
Description - Residual oil measurement:
Oil Check 500 - residual oil measurement of the vaporous oil content from 0,001…5 mg/m³, 43.5 ... 130.5 psi. High-precision PID-Sensor, innovative ”Forced Pressure Variation“ measuring method, with integrated display, with 4...20 mA analog output and digital Modbus RTU interface, incl. calibration certificate

Item # - Z699 0078
Description - Options:
Integrated heating element for the stationary Oil Check 500. Keeps the gas temperature constantly above 68 ºF. Recommended for installations where the room temperature may fall below 68 ºF.

Item # - Z699 0178
Description - 2x 4...20 mA analog output (electrically isolated)

Item # - Z699 0175
Description - Sampling system Oil Check 500:
Sampling system consisting of 1/2" ball valve (oil- and grease-free), 3.28 ft stainless steel tube 6x1 mm (oil- and grease-free), clamp screwing (oil- and grease-free)

Item # - Z699 0174
Description - Alternative:
Portable sampling system consisting of 6.56 ft PTFE hose, quick coupling (oil- and grease-free)

Item # - Z699 0076
Description - Options for systems > 130.5 psi:
Pressure reducer (oil- and grease-free), input pressure max. 4350 psi, output pressure up to 130.5 psi

Item # - 0553 0104
Description - Connection cable for probes 16 ft with open ends

Item # - 0699 0040
Description - PC 400 particle counter up to 0.1 ?m for compressed air and gases, incl. pressure reducer/sampling hose, calibration certificate, Modbus-RTU interface

Item # - 0553 0104
Description - Connection cable for probes, 16 ft with open ends

Item # - 0699 0510
Description - FA 510 dew point sensor for adsorption dryers -112 ... 68 Ftd incl. factory certificate, 4…20 mA analog output (3-wire connection) and Modbus-RTU interface

Item # - 0699 3390
Description - Standard measuring chamber up to 232 psi

Item # - 0553 0104
Description - Connection cable for VA/FA series, 16 ft with open ends

Item # - Z699 0077
Description - External alarm unit, wired ready to plug in, for direct connection to the Oil Check 500 with 16 ft cable (buzzer and continuous red light)

Mobile Solution with DS 500, Oil Check 500, PC 400, FA 510

Mobile Solution with DS 500, Oil Check 500, PC 400, FA 510

 N/A Item # - 0554 8040
Description - CS Basic - data evaluation in graphic and table form - readout of the measured data via USB or Ethernet. License for 2 working places

Item # - 0699 0080
Description - Residual oil measurement:
Oil Check 500 - residual oil measurement of the vaporous oil content from 0,001…5 mg/m³, 43.5 .... 130.5 psi. High-precision PID-Sensor, innovative “Forced Pressure Variation“ measuring method, with integrated display, with 4...20 mA analog output and digital Modbus RTU interface, incl. calibration certificate

Item # - 0554 6017
Description - Mobile transport trolley including roles (outer dimensions: 26.77 x 41.73 x 16.14 inch) (W x H x D) with firmly mounted components of Oil Check 400, PC 400, FA 510

Item # - Z699 0078
Description - Options:Integrated heating element for the stationary Oil Check 500. Keeps the gas temperature constantly above 68 F. Recommended for installations where the room temperature may fall below 68 F.

Item # - Z699 7774
Description - Mobile sampling system consisting of 6.56 ft PTFE hose, quick coupling (oil- and grease-free)

Item # - 0553 0104
Description - Connection cable for probes, 16 ft with open ends

Item # - 0699 0040
Description - PC 400 particle counter up to 0.1 ?m for compressed air and gases, incl. pressure reducer/ sampling hose, calibration certificate, Modbus-RTU interface

Item # - 0553 0104
Description - Connection cable for probes, 16 ft with open ends

Item # - 0699 0510
Description - FA 510 Dew point sensor, -112 ... +68 Ftd

Item # - 0699 3390
Description - Standard measuring chamber

Item # - 0553 0104
Description - Connection cable for VA/FA series, 16 ft with open ends

Features

Features

 N/A
  • Service friendly, no downtime
    The sensor unit can be replaced by the customer on site. This eliminates the need to return the entire unit for recalibration.
  • Process safety
    All functions / components are monitored internally. A complete function test report can be printed out via the service software.
  • On-site calibration
    Calibration can be carried out in the field using test gas cylinders. With the service software, a verification report (as-found data) and a calibration report (as-left data) can be generated.
  • Ideal for mobile measurement
    Compact device, easy sampling and quickly ready for measurement
  • Easy installation
    Air inlet / air outlet - sampling via PTFE hose or stainless steel pipe. Digital and analog interfaces as a standard. Connection via M12 plug
  • Service friendly - no downtime
    Loosen four screws - replace sensor unit. A complete function test is carried out at the push of a button. This means that the measurement can be continued almost without interruption.

Additional Information

N/A Measure compressed air quality according to ISO 8573
Residual Oil - Particles - Residual Moisture

Residual oil content measurement - Oil Check 500
For permanent and highly precise measurement of the vaporous oil content from 0.001 mg/m³ to 5 mg/m³. Due to the low detection limit of 0.001 mg/ m³, the compressed air quality class 1 (ISO 8573) can be monitored.

Particle counter PC 400
The highly precise, optical particle counter PC 400 measures particles from a size of 0.1 ?m and is therefore suitable for monitoring the compressed air quality class 1 (ISO 8573).

Moisture - dew point sensor FA 510
FA 510 measures the pressure dew point down to -112 Ftd. Also in this case the continuous measurement takes care that alert is triggered immediately if the compressed air dryer breaks down.

DS 500 - the intelligent chart recorder of the next generation
The centerpiece of compressed air quality measurement is the chart recorder DS 500. It measures and documents the measured data of the sensors for residual oil content, particles and moisture. The measured values are indicated on a 7" color screen.

The curve progressions from the beginning of the measurement can be viewed by an easy slide of the finger. The integrated data logger stores the measured values safely and reliably.

The threshold value can be freely entered for each measured parameter. 4 alarm relays are available for automatic alarm in case of threshold value exceedance.

Optionally DS 500 can be upgraded with up to 12 sensor inputs. For connection to a PLC DS 500 has an Ethernet interface as well as a RS 485 interface.

The communication is done via the Modbus protocol.

  • 1 Optional pressure reducer connected upstream for up to 4350 psi
  • 2 Higher Measuring Ranges On Request