Item # GEN2 3110 Plus, GEN2 3110 plus i 4.0 nitrogen generators On Compressed Air Systems, Inc.

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	Item # GEN2 3110 Plus, GEN2 3110 plus i 4.0 nitrogen generators
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For higher purity applications the GEN2 plus i4.0 range of nitrogen generators add an integrated regenerative dryer cartridge which eliminates the need for a separate desiccant dryer. This innovative feature significantly reduces purge loss and pressure drop while allowing for higher outlet purity levels

nano Gen2 Ultra-High Purity Nitrogen Generators

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nano Gen2 Ultra-High Purity Nitrogen Generators - 2

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Financing · Specifications · Note · Sizing and Specifications · Pressure Correction Factors · Temperature Correction Factor · Additional Information · Dry and Pure · Design · Research and Development · Manufacture · Benefits - Get More for Your Money · Ecomode Energy Saving Control · PLC Controlled Operation · Multi-Bank Design · Reliable High Performance Valves · Maximum Corrosion Protection · Oxygen Analyzer · System Performance

Financing

Approve Payments		Finance with Approve Payments

Specifications

Shipping Weight		560 lb

Nitrogen Purity at the Outlet (Maximum Oxygen Content)		95 % 96 % 97 % 98 % 99 % 99.5 % 99.9 % 99.95 % 99.975 % 99.99 % 99.995 % 99.999 %

Design Operating Pressure Range		87 to 232 psig

Design Operating Temperature Range		41 to 122 ºF

Maximum Inlet Particulate		0.1 µm

Maximum Inlet Pressure Dew Point (PDP)		80 ºF

Maximum Inlet Oil Content		0.01 ppm

Maximum Outlet Pressure Dew Point (PDP)		-40 ºF

Alternating Current (AC) Voltage		120 to 240 V

Direct Current (DC) Voltage		24 V

Power Supply Frequency		50 Hz 60 Hz

Warranty		2 years

Note

For Rated Outlet Flow: At 100 psig inlet pressure and 68 - 77ºF (20 - 25ºC) inlet temperature.

For Maximum Inlet Oil Content: Including oil vapor

For Maximum Outlet Dew Point: Outlet gas dew point is < -76ºF (-60ºC) in high purity applications

For Pressure Correction Factors and Temperature Correction Factors: To be used as a rough guide only. All applications should be confirmed by n-psi. Contact us for sizing assistance

Sizing and Specifications

Rated Outlet Flow at 99.999% (10 ppm) Nitrogen Purity at the Outlet (Maximum Oxygen Content)		83 scfh

Rated Outlet Flow at 99.995% (50 ppm) Nitrogen Purity at the Outlet (Maximum Oxygen Content)		162 scfh

Rated Outlet Flow at 99.99% (100 ppm) Nitrogen Purity at the Outlet (Maximum Oxygen Content)		194 scfh

Rated Outlet Flow at 99.975 Percent (%) (250 ppm) Nitrogen Purity at the Outlet (Maximum Oxygen Content)		256 scfh

Rated Outlet Flow at 99.95% (500 ppm) Nitrogen Purity at the Outlet (Maximum Oxygen Content)		307 scfh

Rated Outlet Flow at 99.9% (0.10%) Nitrogen Purity at the Outlet (Maximum Oxygen Content)		350 scfh

Rated Outlet Flow at 99.5% (0.50%) Nitrogen Purity at the Outlet (Maximum Oxygen Content)		509 scfh

Rated Outlet Flow at 99% (1%) Nitrogen Purity at the Outlet (Maximum Oxygen Content)		604 scfh

Dimension A		47.8 in

Dimension B		15.7 in

Dimension C		36.2 in

Pressure Correction Factors

Operating Pressure		100 psig 115 psig 130 psig 145 psig 90 psig

Pressure Correction Factor at 90 psi (6 barg) Operating Pressure		0.90

Pressure Correction Factor at 100 psi (7 barg) Operating Pressure		1.00

Pressure Correction Factor at 115 psi (8 barg) Operating Pressure		1.10

Pressure Correction Factor at 130 psi (9 barg) Operating Pressure		1.20

Pressure Correction Factor at 145 psi (10 barg) Operating Pressure		1.25

Temperature Correction Factor

Inlet Temperature		50 to 75 ºF 85 ºF 95 ºF 105 ºF

Correction Factor at 10 ppm O₂ and 50 to 75 ºF Inlet Temperature		1.00

Correction Factor at 10 ppm O₂ and 85 ºF Inlet Temperature		0.90

Correction Factor at 10 ppm O₂ and 95 ºF Inlet Temperature		0.81

Correction Factor at 10 ppm O₂ and 105 ºF Inlet Temperature		0.66

Correction Factor at 50 to 500 ppm O₂ and 50 to 75 ºF Inlet Temperature		1.00

Correction Factor at 50 to 500 ppm O₂ and 85 ºF Inlet Temperature		0.98

Correction Factor at 50 to 500 ppm O₂ and 95 ºF Inlet Temperature		0.86

Correction Factor at 50 to 500 ppm O₂ and 105 ºF Inlet Temperature		0.75

Correction Factor at 0.1 to 5.0% O₂ and 50 to 75 ºF Inlet Temperature		1.00

Correction Factor at 0.1 to 5.0% O₂ and 85 ºF Inlet Temperature		0.98

Correction Factor at 0.1 to 5.0% O₂ and 95 ºF Inlet Temperature		0.95

Correction Factor at 0.1 to 5.0% O₂ and 105 ºF Inlet Temperature		0.90

Additional Information

Leading edge technology and hundreds of years of experience…nano-purification solutions, your world-class manufacturer of state-of-the-art compressed air and gas solutions to industry.

Our commitment at nano is to work alongside our customers and provide unique solutions with the highest quality products to solve your specific challenges.

A wealth of experience and leading edge products are only part of the equation. nano recognize that world-class customer service is the most important component to any successful business.

Experience. Customer. Service… nano

"We are so impressed with the operation and performance of the GEN2 units we are looking to add additional modules next year."

A major peanut & snack foods packager in the southeastern US needed to reduce their nitrogen gas costs. They turned to nano-purification solutions and their local authorized nano distributor for assistance. nano worked alongside their distributor with the end customer to design a PSA N2 generation system which reduced nitrogen gas costs from $0.52/100 ft³ down to less than $0.10/100 ft³.
Dual GEN2-12130 units produce an impressive 7840 cfh of nitrogen gas. The modular and expandable design of the nano GEN2 allows for the customer to simply add modular units as their production increases. The integrated energy efficient ecomode function eliminates the costly compressed air requirement during periods of low or no production.

Nitrogen generators use regular compressed air to deliver a continuous supply of high purity nitrogen - offering a cost effective and reliable alternative to the use of cylinder or liquid nitrogen across a wide range of applications.

When you switch to a nano GEN2 gas generator you can expect payback typically between 6 to 24 months. This unique design and energy saving function offers a number of significant advantages over delivered gas options as well as traditional generator designs.

The compact system can be installed easily and with a minimum cost and disruption and requires only a pre-treated compressed air system to start production. An on-site generator enables users to fulfill their demand for nitrogen gas on their premises, under their complete control. As a result, companies can generate as much or as little nitrogen as needed at a fraction of the cost of having the gas delivered by an external supplier.

Dry and Pure

Nitrogen is used in many commercial and industrial applications to improve the quality of a product or process or as a safety measure to prevent combustion. Liquid or bottled nitrogen delivery and storage can be expensive, unreliable and a safety concern. Nitrogen generators allow users to produce nitrogen in-house simply and inexpensively using an existing compressed air system.

nano recognizes the importance of having a safe, reliable and cost-effective supply of high-purity nitrogen. We have developed the GEN2 nitrogen generator to meet the increasing demand for high quality complete packaged solutions which save energy and time while fulfilling the needs of their intended application.

Design

Our experienced team of design engineers are always looking for new and unique technologies and products to bring you the highest level of performance and lowest overall operating cost.

Research and Development

Our R&D team endeavor to provide solutions that go beyond developing an existing product. They are continually researching new technologies which can provide unique advantages over competitive offerings.

Manufacture

The reliable and energy saving nano GEN2 range of nitrogen generators are manufactured in our state of the art facility to the highest standards of build quality to ensure equipment reliability and high levels of performance.

Benefits - Get More for Your Money

Guaranteed Performance		reliable performance based on decades of experience with pressure swing adsorption technology 100% function and performance tested at our factory

Rapid Return on Investment		significant cost savings over cylinder or liquid supply provides a typical return on investment of less than 24 months

Easy to Install		the compact design allows installation in spaces too small for twin tower generator systems

Safe & Reliable		eliminates the safety hazards of transporting and storing pressurized gas cylinders or liquid nitrogen

Environmentally Friendly		lower air consumption and refined controls provide greater energy efficiency reduces carbon footprint by eliminating gas delivery to your facility

Easy to Maintain		advanced PLC with HMI touchscreen controls simplify operation and require minimal training innovative piston valves significantly reduce maintenance schedules and minimize downtime

Fits any Application		available in a wide range of flow rates and purities from 95% - 99.999 % can handle any power supply from 120 to 240 VAC in 50 or 60 Hz, 24VDC optional

Design Quality		mass flow controller - ensures correct set pressure and flow integral oxygen analyzer - continuously measures gas purity purity guarantee valve - automatically vents off out of specification gas remote monitoring - enables

Ecomode Energy Saving Control

This unique control feature utilizes an outlet pressure monitor to reduce energy consumption during periods of low demand to ensure a continuous uninterrupted nitrogen supply while minimizing power consumption.

PLC Controlled Operation

Each GEN2 nitrogen generator is operated by a reliable PLC control system with digital and analog outputs for remote monitoring and alarm capabilities. GEN2 includes an easy-to-operate touch screen graphical interface which offers valuable features including 'power on', 'hours run', 'oxygen purity', 'pressure', 'online column' and 'service required' indicators. In addition, four pressure gauges provide the operator with continuous indication of column A, column B, air inlet and nitrogen outlet pressures.

Multi-Bank Design

The unique multi-bank design (GEN2-1110 to GEN2-12130) enables additional generators to be added in the future as demand increases. Your GEN2 nitrogen generator can grow with your company.

Reliable High Performance Valves

Inlet, outlet and exhaust are managed through unique integrated nano piston valves, which are designed for reliability, long service life and ease of maintenance. The generator also incorporates adjustable equalization valves which smooth the column switch over, improve air/ N₂ ratios and extend CMS life. This highly durable valve system is backed by a comprehensive two-year warranty.

Traditional nitrogen generators often require installing and operating an external desiccant dryer. The innovative nano GEN2_plus nitrogen generators feature an integrated dryer cartridge which eliminates the need for a pretreatment dryer of any type. The integrated drying system reduces purge loss by approximately 20% and reduces pressure drop by 10 psi or more which provides significant energy savings over a traditional generator system.

Maximum Corrosion Protection

High tensile aluminum columns are first alocromed and then powder coated to provide maximum protection for corrosive environments.

Oxygen Analyzer

A built in oxygen analyzer continuously monitors the oxygen concentration in the nitrogen stream. Our NEW remote mounted analyzer utilizes Zirconia Sensor Technology to give a more reliable measurement, faster response time and longer life compared to traditional analyzers. Incorporated into the PLC controls, our oxygen analyzer guarantees downstream purity levels are consistently achieved and maintained.

System Performance

The technologically advanced nano GEN2 nitrogen generator operates on the Pressure Swing Adsorption (PSA) principle to produce a continuous uninterrupted stream of nitrogen gas from clean dry compressed air.

Pairs of dual chamber extruded aluminum columns are filled with Carbon Molecular Sieve (CMS). Joined via an upper and lower manifold, the high density filled columns produce a dual bed system.

Compressed air enters through the inlet manifold (A) to the bottom of the 'online' bed and flows up through the CMS to separate the compressed air. The clean and dry air then flows up through the CMS stage (C) where oxygen and other trace gases are preferentially adsorbed allowing the nitrogen to pass through. The nitrogen then passes through the supporting bed layer (D) and outlet manifold (E) to the buffer vessel and a nano F¹ buffer vessel filter before reentering the GEN2 nitrogen generator for purity monitoring.

After a preset time the control system automatically switches the beds. One bed is always online generating nitrogen while the other is being regenerated.

During regeneration, the oxygen that has been collected in the CMS stage and the moisture that has been collected in the optional integrated dryer stage are exhausted to atmosphere. A small portion of the outlet nitrogen gas is expanded into the bed to accelerate the regeneration process.

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DOWNLOADS


		Finance with Approve Payments

		Downloads for nano Gen2 Ultra-High Purity Nitrogen Generators (PDF, 3243KB)

Item # GEN2 3110 Plus, GEN2 3110 plus i 4.0 nitrogen generators

Approve Payments

Shipping Weight

Nitrogen Purity at the Outlet (Maximum Oxygen Content)

Design Operating Pressure Range

Design Operating Temperature Range

Maximum Inlet Particulate

Maximum Inlet Pressure Dew Point (PDP)

Maximum Inlet Oil Content

Maximum Outlet Pressure Dew Point (PDP)

Alternating Current (AC) Voltage

Direct Current (DC) Voltage

Power Supply Frequency

Warranty

Rated Outlet Flow at 99.999% (10 ppm) Nitrogen Purity at the Outlet (Maximum Oxygen Content)

Rated Outlet Flow at 99.995% (50 ppm) Nitrogen Purity at the Outlet (Maximum Oxygen Content)

Rated Outlet Flow at 99.99% (100 ppm) Nitrogen Purity at the Outlet (Maximum Oxygen Content)

Rated Outlet Flow at 99.975 Percent (%) (250 ppm) Nitrogen Purity at the Outlet (Maximum Oxygen Content)

Rated Outlet Flow at 99.95% (500 ppm) Nitrogen Purity at the Outlet (Maximum Oxygen Content)

Rated Outlet Flow at 99.9% (0.10%) Nitrogen Purity at the Outlet (Maximum Oxygen Content)

Rated Outlet Flow at 99.5% (0.50%) Nitrogen Purity at the Outlet (Maximum Oxygen Content)

Rated Outlet Flow at 99% (1%) Nitrogen Purity at the Outlet (Maximum Oxygen Content)

Dimension A

Dimension B

Dimension C

Operating Pressure

Pressure Correction Factor at 90 psi (6 barg) Operating Pressure

Pressure Correction Factor at 100 psi (7 barg) Operating Pressure

Pressure Correction Factor at 115 psi (8 barg) Operating Pressure

Pressure Correction Factor at 130 psi (9 barg) Operating Pressure

Pressure Correction Factor at 145 psi (10 barg) Operating Pressure

Inlet Temperature

Correction Factor at 10 ppm O2 and 50 to 75 ºF Inlet Temperature

Correction Factor at 10 ppm O2 and 85 ºF Inlet Temperature

Correction Factor at 10 ppm O2 and 95 ºF Inlet Temperature

Correction Factor at 10 ppm O2 and 105 ºF Inlet Temperature

Correction Factor at 50 to 500 ppm O2 and 50 to 75 ºF Inlet Temperature

Correction Factor at 50 to 500 ppm O2 and 85 ºF Inlet Temperature

Correction Factor at 50 to 500 ppm O2 and 95 ºF Inlet Temperature

Correction Factor at 50 to 500 ppm O2 and 105 ºF Inlet Temperature

Correction Factor at 0.1 to 5.0% O2 and 50 to 75 ºF Inlet Temperature

Correction Factor at 0.1 to 5.0% O2 and 85 ºF Inlet Temperature

Correction Factor at 0.1 to 5.0% O2 and 95 ºF Inlet Temperature

Correction Factor at 0.1 to 5.0% O2 and 105 ºF Inlet Temperature

Guaranteed Performance

Rapid Return on Investment

Easy to Install

Safe & Reliable

Environmentally Friendly

Easy to Maintain

Fits any Application

Design Quality

Maintain Your Air Compressor

Correction Factor at 10 ppm O₂ and 50 to 75 ºF Inlet Temperature

Correction Factor at 10 ppm O₂ and 85 ºF Inlet Temperature

Correction Factor at 10 ppm O₂ and 95 ºF Inlet Temperature

Correction Factor at 10 ppm O₂ and 105 ºF Inlet Temperature

Correction Factor at 50 to 500 ppm O₂ and 50 to 75 ºF Inlet Temperature

Correction Factor at 50 to 500 ppm O₂ and 85 ºF Inlet Temperature

Correction Factor at 50 to 500 ppm O₂ and 95 ºF Inlet Temperature

Correction Factor at 50 to 500 ppm O₂ and 105 ºF Inlet Temperature

Correction Factor at 0.1 to 5.0% O₂ and 50 to 75 ºF Inlet Temperature

Correction Factor at 0.1 to 5.0% O₂ and 85 ºF Inlet Temperature

Correction Factor at 0.1 to 5.0% O₂ and 95 ºF Inlet Temperature

Correction Factor at 0.1 to 5.0% O₂ and 105 ºF Inlet Temperature