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All Categories > Nitrogen Generators > nano Gen2 PLUS Ultra-High Purity Nitrogen Gas Generators > nano Gen2 PLUS Ultra-High Purity Nitrogen Gas Generators > Item # GEN2 1110 Plus  
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Item # GEN2 1110 Plus, GEN2 1110 plus i 4.0 nitrogen generators
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For higher purity applications the GEN2 plus i4.0 range of nitrogen generators add an integrated regenerative dryer cartridge which eliminates the need for a separate desiccant dryer. This innovative feature significantly reduces purge loss and pressure drop while allowing for higher outlet purity levels




Financing  · Specifications  · Note  · Sizing and Specifications  · Pressure Correction Factors  · Temperature Correction Factor  · Additional Information  · Dry and Pure  · Design  · Research and Development  · Manufacture  · Benefits - Get More for Your Money  · Ecomode Energy Saving Control  · PLC Controlled Operation  · Multi-Bank Design  · Reliable High Performance Valves  · Maximum Corrosion Protection  · Oxygen Analyzer  · System Performance

Financing

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Specifications

Shipping Weight
437 Pound

Nitrogen Purity at the Outlet (Maximum Oxygen Content)
95 %
96 %
97 %
98 %
99 %
99.5 %
99.9 %
99.95 %
99.975 %
99.99 %
99.995 %
99.999 %

Design Operating Pressure Range
87 to 232 psig

Design Operating Temperature Range
41 to 122 ºF

Maximum Inlet Particulate
0.1 µm

Maximum Inlet Pressure Dew Point (PDP)
80 ºF

Maximum Inlet Oil Content
0.01 ppm

Maximum Outlet Pressure Dew Point (PDP)
-40 ºF

Alternating Current (AC) Voltage
120 to 240 V

Direct Current (DC) Voltage
24 V

Power Supply Frequency
50 Hz
60 Hz

Warranty
2 years


Note
For Rated Outlet Flow: At 100 psig inlet pressure and 68 - 77ºF (20 - 25ºC) inlet temperature.

For Maximum Inlet Oil Content: Including oil vapor

For Maximum Outlet Dew Point: Outlet gas dew point is < -76&ºF (-60ºC) in high purity applications

For Pressure Correction Factors and Temperature Correction Factors: To be used as a rough guide only. All applications should be confirmed by n-psi. Contact us for sizing assistance


Sizing and Specifications

Rated Outlet Flow at 99.999% (10 ppm) Nitrogen Purity at the Outlet (Maximum Oxygen Content)
28 scfh

Rated Outlet Flow at 99.995% (50 ppm) Nitrogen Purity at the Outlet (Maximum Oxygen Content)
54 scfh

Rated Outlet Flow at 99.99% (100 ppm) Nitrogen Purity at the Outlet (Maximum Oxygen Content)
65 scfh

Rated Outlet Flow at 99.975 Percent (%) (250 ppm) Nitrogen Purity at the Outlet (Maximum Oxygen Content)
85 scfh

Rated Outlet Flow at 99.95% (500 ppm) Nitrogen Purity at the Outlet (Maximum Oxygen Content)
102 scfh

Rated Outlet Flow at 99.9% (0.10%) Nitrogen Purity at the Outlet (Maximum Oxygen Content)
117 scfh

Rated Outlet Flow at 99.5% (0.50%) Nitrogen Purity at the Outlet (Maximum Oxygen Content)
339 scfh

Rated Outlet Flow at 99% (1%) Nitrogen Purity at the Outlet (Maximum Oxygen Content)
201 scfh

Dimension A
47.8 in

Dimension B
15.7 in

Dimension C
29.6 in


Pressure Correction Factors

Operating Pressure
90 psig
100 psig
115 psig
130 psig
145 psig

Pressure Correction Factor at 90 psi (6 barg) Operating Pressure
0.90

Pressure Correction Factor at 100 psi (7 barg) Operating Pressure
1.00

Pressure Correction Factor at 115 psi (8 barg) Operating Pressure
1.10

Pressure Correction Factor at 130 psi (9 barg) Operating Pressure
1.20

Pressure Correction Factor at 145 psi (10 barg) Operating Pressure
1.25


Temperature Correction Factor

Inlet Temperature
50 to 75 ºF
85 ºF
95 ºF
105 ºF

Correction Factor at 10 ppm O2 and 50 to 75 ºF Inlet Temperature
1.00

Correction Factor at 10 ppm O2 and 85 ºF Inlet Temperature
0.90

Correction Factor at 10 ppm O2 and 95 ºF Inlet Temperature
0.81

Correction Factor at 10 ppm O2 and 105 ºF Inlet Temperature
0.66

Correction Factor at 50 to 500 ppm O2 and 50 to 75 ºF Inlet Temperature
1.00

Correction Factor at 50 to 500 ppm O2 and 85 ºF Inlet Temperature
0.98

Correction Factor at 50 to 500 ppm O2 and 95 ºF Inlet Temperature
0.86

Correction Factor at 50 to 500 ppm O2 and 105 ºF Inlet Temperature
0.75

Correction Factor at 0.1 to 5.0% O2 and 50 to 75 ºF Inlet Temperature
1.00

Correction Factor at 0.1 to 5.0% O2 and 85 ºF Inlet Temperature
0.98

Correction Factor at 0.1 to 5.0% O2 and 95 ºF Inlet Temperature
0.95

Correction Factor at 0.1 to 5.0% O2 and 105 ºF Inlet Temperature
0.90


Additional Information
Nitrogen is a dry, inert gas which is used in many commercial and industrial applications to improve quality or where oxygen may be harmful to the product or processes.

With traditional methods of gas supply such as liquid or bottled nitrogen, users are liable for hidden costs such as rental, refill and delivery, order processing charges as well as an environmental levy charge.


Dry and Pure
Nitrogen is used in many commercial and industrial applications to improve the quality of a product or process or as a safety measure to prevent combustion. Liquid or bottled nitrogen delivery and storage can be expensive, unreliable and a safety concern. Nitrogen generators allow users to produce nitrogen in-house simply and inexpensively using an existing compressed air system.

nano recognizes the importance of having a safe, reliable and cost-effective supply of high-purity nitrogen. We have developed the GEN2 nitrogen generator to meet the increasing demand for high quality complete packaged solutions which save energy and time while fulfilling the needs of their intended application.


Design
Our experienced team of design engineers are always looking for new and unique technologies and products to bring you the highest level of performance and lowest overall operating cost.


Research and Development
Our R&D team endeavor to provide solutions that go beyond developing an existing product. They are continually researching new technologies which can provide unique advantages over competitive offerings.


Manufacture
The reliable and energy saving nano GEN2 range of nitrogen generators are manufactured in our state of the art facility to the highest standards of build quality to ensure equipment reliability and high levels of performance.


Benefits - Get More for Your Money

Guaranteed Performance
  • Reliable performance based on decades of experience with pressure swing adsorption technology
  • 100% function and performance tested at our factory

Rapid Return on Investment
  • significant cost savings over cylinder or liquid supply provides a typical return on investment of less than 24 months

Easy to Install
  • the compact design allows installation in spaces too small for twin tower generator systems

Safe & Reliable
  • eliminates the safety hazards of transporting and storing pressurized gas cylinders or liquid nitrogen

Environmentally Friendly
  • lower air consumption and refined controls provide greater energy efficiency
  • reduces carbon footprint by eliminating gas delivery to your facility

Easy to Maintain
  • advanced PLC with HMI touchscreen controls simplify operation and require minimal training
  • innovative piston valves significantly reduce maintenance schedules and minimize downtime

Fits any Application
  • available in a wide range of flow rates and purities from 95% - 99.999 %
  • can handle any power supply from 120 to 240 VAC in 50 or 60 Hz, 24VDC optional

Design Quality
  • mass flow controller - ensures correct set pressure and flow
  • integral oxygen analyzer - continuously measures gas purity
  • purity guarantee valve - automatically vents off out of specification gas
  • remote monitoring - enables


Ecomode Energy Saving Control
This unique control feature utilizes an outlet pressure monitor to reduce energy consumption during periods of low demand to ensure a continuous uninterrupted nitrogen supply while minimizing power consumption.


PLC Controlled Operation
Each GEN2 nitrogen generator is operated by a reliable PLC control system with digital and analog outputs for remote monitoring and alarm capabilities. GEN2 includes an easy-to-operate touch screen graphical interface which offers valuable features including 'power on', 'hours run', 'oxygen purity', 'pressure', 'online column' and 'service required' indicators. In addition, four pressure gauges provide the operator with continuous indication of column A, column B, air inlet and nitrogen outlet pressures.


Multi-Bank Design
The unique multi-bank design (GEN2-1110 to GEN2-12130) enables additional generators to be added in the future as demand increases. Your GEN2 nitrogen generator can grow with your company.


Reliable High Performance Valves
Inlet, outlet and exhaust are managed through unique integrated nano piston valves, which are designed for reliability, long service life and ease of maintenance. The generator also incorporates adjustable equalization valves which smooth the column switch over, improve air/ N2 ratios and extend CMS life. This highly durable valve system is backed by a comprehensive two-year warranty.

Traditional nitrogen generators often require installing and operating an external desiccant dryer. The innovative nano GEN2plus nitrogen generators feature an integrated dryer cartridge which eliminates the need for a pretreatment dryer of any type. The integrated drying system reduces purge loss by approximately 20% and reduces pressure drop by 10 psi or more which provides significant energy savings over a traditional generator system.


Maximum Corrosion Protection
High tensile aluminum columns are first alocromed and then powder coated to provide maximum protection for corrosive environments.


Oxygen Analyzer
A built in oxygen analyzer continuously monitors the oxygen concentration in the nitrogen stream. Our NEW remote mounted analyzer utilizes Zirconia Sensor Technology to give a more reliable measurement, faster response time and longer life compared to traditional analyzers. Incorporated into the PLC controls, our oxygen analyzer guarantees downstream purity levels are consistently achieved and maintained.


System Performance
The technologically advanced nano GEN2 nitrogen generator operates on the Pressure Swing Adsorption (PSA) principle to produce a continuous uninterrupted stream of nitrogen gas from clean dry compressed air.

Pairs of dual chamber extruded aluminum columns are filled with Carbon Molecular Sieve (CMS). Joined via an upper and lower manifold, the high density filled columns produce a dual bed system.

Compressed air enters through the inlet manifold (A) to the bottom of the 'online' bed and flows up through the CMS to separate the compressed air. The clean and dry air then flows up through the CMS stage (C) where oxygen and other trace gases are preferentially adsorbed allowing the nitrogen to pass through. The nitrogen then passes through the supporting bed layer (D) and outlet manifold (E) to the buffer vessel and a nano F1 buffer vessel filter before reentering the GEN2 nitrogen generator for purity monitoring.

After a preset time the control system automatically switches the beds. One bed is always online generating nitrogen while the other is being regenerated.

During regeneration, the oxygen that has been collected in the CMS stage and the moisture that has been collected in the optional integrated dryer stage are exhausted to atmosphere. A small portion of the outlet nitrogen gas is expanded into the bed to accelerate the regeneration process.


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