The nano GEN2 i4.0 nitrogen generator uses an extruded aluminum modular design and operates on the pressure swing adsorption (PSA) principle to produce a continuous uninterrupted stream of nitrogen gas from clean dry compressed air.
Unit of Measure

Financing

Approve Payments

N/A Finance with Approve Payments

Specifications

Shipping Weight

N/A 780 lb

Nitrogen Purity at the Outlet (Maximum Oxygen Content)

N/A 95 %96 %97 %98 %99 %99.5 %99.9 %99.95 %99.975 %99.99 %99.995 %99.999 %

Design Operating Pressure Range

N/A 87 to 232 psig

Design Operating Temperature Range

N/A 41 to 122 ºF

Maximum Inlet Particulate

N/A 0.1 µm

Maximum Inlet Pressure Dew Point (PDP)

N/A 80 ºF

Maximum Inlet Oil Content

N/A 0.01 ppm

Maximum Outlet Pressure Dew Point (PDP)

N/A -40 ºF

Alternating Current (AC) Voltage

N/A 120 to 240 V

Direct Current (DC) Voltage

N/A 24 V

Power Supply Frequency

N/A 50 Hz60 Hz

Warranty

N/A 2 years

Note

Note

N/A For Rated Outlet Flow: At 100 psig inlet pressure and 68 - 77ºF (20 - 25ºC) inlet temperature.

For Maximum Inlet Oil Content: Including oil vapor

For Maximum Outlet Dew Point: Outlet gas dew point is < -76ºF (-60ºC) in high purity applications

For Pressure Correction Factors and Temperature Correction Factors: To be used as a rough guide only. All applications should be confirmed by n-psi. Contact us for sizing assistance

Sizing and Specifications

Rated Outlet Flow at 98% (2%) Nitrogen Purity at the Outlet (Maximum Oxygen Content)

N/A 1398 scfh

Rated Outlet Flow at 97% (3%) Nitrogen Purity at the Outlet (Maximum Oxygen Content)

N/A 1605 scfh

Rated Outlet Flow at 96% (4%) Nitrogen Purity at the Outlet (Maximum Oxygen Content)

N/A 1828 scfh

Rated Outlet Flow at 95% (5%) Nitrogen Purity at the Outlet (Maximum Oxygen Content)

N/A 186 scfh

Dimension A

N/A 71.3 in

Dimension B

N/A 15.7 in

Dimension C

N/A 36.2 in

Pressure Correction Factors

Operating Pressure

N/A 100 psig115 psig130 psig145 psig90 psig

Pressure Correction Factor at 90 psi (6 barg) Operating Pressure

N/A 0.90

Pressure Correction Factor at 100 psi (7 barg) Operating Pressure

N/A 1.00

Pressure Correction Factor at 115 psi (8 barg) Operating Pressure

N/A 1.10

Pressure Correction Factor at 130 psi (9 barg) Operating Pressure

N/A 1.20

Pressure Correction Factor at 145 psi (10 barg) Operating Pressure

N/A 1.25

Temperature Correction Factor

Inlet Temperature

N/A 50 to 75 ºF85 ºF95 ºF105 ºF

Correction Factor at 10 ppm O2 and 50 to 75 ºF Inlet Temperature

N/A 1.00

Correction Factor at 10 ppm O2 and 85 ºF Inlet Temperature

N/A 0.90

Correction Factor at 10 ppm O2 and 95 ºF Inlet Temperature

N/A 0.81

Correction Factor at 10 ppm O2 and 105 ºF Inlet Temperature

N/A 0.66

Correction Factor at 50 to 500 ppm O2 and 50 to 75 ºF Inlet Temperature

N/A 1.00

Correction Factor at 50 to 500 ppm O2 and 85 ºF Inlet Temperature

N/A 0.98

Correction Factor at 50 to 500 ppm O2 and 95 ºF Inlet Temperature

N/A 0.86

Correction Factor at 50 to 500 ppm O2 and 105 ºF Inlet Temperature

N/A 0.75

Correction Factor at 0.1 to 5.0% O2 and 50 to 75 ºF Inlet Temperature

N/A 1.00

Correction Factor at 0.1 to 5.0% O2 and 85 ºF Inlet Temperature

N/A 0.98

Correction Factor at 0.1 to 5.0% O2 and 95 ºF Inlet Temperature

N/A 0.95

Correction Factor at 0.1 to 5.0% O2 and 105 ºF Inlet Temperature

N/A 0.90

Additional Information

N/A Leading edge technology and hundreds of years of experience…nano-purification solutions, your world-class manufacturer of state-of-the-art compressed air and gas solutions to industry.

Our commitment at nano is to work alongside our customers and provide unique solutions with the highest quality products to solve your specific challenges.

A wealth of experience and leading edge products are only part of the equation. nano recognize that world-class customer service is the most important component to any successful business.

Experience. Customer. Service… nano

"We are so impressed with the operation and performance of the GEN2 units we are looking to add additional modules next year."

A major peanut & snack foods packager in the southeastern US needed to reduce their nitrogen gas costs. They turned to nano-purification solutions and their local authorized nano distributor for assistance. nano worked alongside their distributor with the end customer to design a PSA N2 generation system which reduced nitrogen gas costs from $0.52/100 ft3 down to less than $0.10/100 ft3.
Dual GEN2-12130 units produce an impressive 7840 cfh of nitrogen gas. The modular and expandable design of the nano GEN2 allows for the customer to simply add modular units as their production increases. The integrated energy efficient ecomode function eliminates the costly compressed air requirement during periods of low or no production.

Nitrogen generators use regular compressed air to deliver a continuous supply of high purity nitrogen - offering a cost effective and reliable alternative to the use of cylinder or liquid nitrogen across a wide range of applications.

When you switch to a nano GEN2 gas generator you can expect payback typically between 6 to 24 months. This unique design and energy saving function offers a number of significant advantages over delivered gas options as well as traditional generator designs.

The compact system can be installed easily and with a minimum cost and disruption and requires only a pre-treated compressed air system to start production. An on-site generator enables users to fulfill their demand for nitrogen gas on their premises, under their complete control. As a result, companies can generate as much or as little nitrogen as needed at a fraction of the cost of having the gas delivered by an external supplier.

Dry and Pure

N/A Nitrogen is used in many commercial and industrial applications to improve the quality of a product or process or as a safety measure to prevent combustion. Liquid or bottled nitrogen delivery and storage can be expensive, unreliable and a safety concern. Nitrogen generators allow users to produce nitrogen in-house simply and inexpensively using an existing compressed air system.

nano recognizes the importance of having a safe, reliable and cost-effective supply of high-purity nitrogen. We have developed the GEN2 nitrogen generator to meet the increasing demand for high quality complete packaged solutions which save energy and time while fulfilling the needs of their intended application.

Design

N/A Our experienced team of design engineers are always looking for new and unique technologies and products to bring you the highest level of performance and lowest overall operating cost.

Research and Development

N/A Our R&D team endeavor to provide solutions that go beyond developing an existing product. They are continually researching new technologies which can provide unique advantages over competitive offerings.

Manufacture

N/A The reliable and energy saving nano GEN2 range of nitrogen generators are manufactured in our state of the art facility to the highest standards of build quality to ensure equipment reliability and high levels of performance.

Benefits - Get More for Your Money

Guaranteed Performance

N/A
  • reliable performance based on decades of experience with pressure swing adsorption technology
  • 100% function and performance tested at our factory

Rapid Return on Investment

N/A
  • significant cost savings over cylinder or liquid supply provides a typical return on investment of less than 24 months

Easy to Install

N/A
  • the compact design allows installation in spaces too small for twin tower generator systems

Safe & Reliable

N/A
  • eliminates the safety hazards of transporting and storing pressurized gas cylinders or liquid nitrogen

Environmentally Friendly

N/A
  • lower air consumption and refined controls provide greater energy efficiency
  • reduces carbon footprint by eliminating gas delivery to your facility

Easy to Maintain

N/A
  • advanced PLC with HMI touchscreen controls simplify operation and require minimal training
  • innovative piston valves significantly reduce maintenance schedules and minimize downtime

Fits any Application

N/A
  • available in a wide range of flow rates and purities from 95% - 99.999 %
  • can handle any power supply from 120 to 240 VAC in 50 or 60 Hz, 24VDC optional

Design Quality

N/A
  • mass flow controller - ensures correct set pressure and flow
  • integral oxygen analyzer - continuously measures gas purity
  • purity guarantee valve - automatically vents off out of specification gas
  • remote monitoring - enables

Ecomode Energy Saving Control

N/A This unique control feature utilizes an outlet pressure monitor to reduce energy consumption during periods of low demand to ensure a continuous uninterrupted nitrogen supply while minimizing power consumption.

PLC Controlled Operation

N/A Each GEN2 nitrogen generator is operated by a reliable PLC control system with digital and analog outputs for remote monitoring and alarm capabilities. GEN2 includes an easy-to-operate touch screen graphical interface which offers valuable features including 'power on', 'hours run', 'oxygen purity', 'pressure', 'online column' and 'service required' indicators. In addition, four pressure gauges provide the operator with continuous indication of column A, column B, air inlet and nitrogen outlet pressures.

Multi-Bank Design

N/A The unique multi-bank design (GEN2-1110 to GEN2-12130) enables additional generators to be added in the future as demand increases. Your GEN2 nitrogen generator can grow with your company.

Reliable High Performance Valves

N/A Inlet, outlet and exhaust are managed through unique integrated nano piston valves, which are designed for reliability, long service life and ease of maintenance. The generator also incorporates adjustable equalization valves which smooth the column switch over, improve air/ N2 ratios and extend CMS life. This highly durable valve system is backed by a comprehensive two-year warranty.

Traditional nitrogen generators often require installing and operating an external desiccant dryer. The innovative nano GEN2plus nitrogen generators feature an integrated dryer cartridge which eliminates the need for a pretreatment dryer of any type. The integrated drying system reduces purge loss by approximately 20% and reduces pressure drop by 10 psi or more which provides significant energy savings over a traditional generator system.

Maximum Corrosion Protection

N/A High tensile aluminum columns are first alocromed and then powder coated to provide maximum protection for corrosive environments.

Oxygen Analyzer

N/A A built in oxygen analyzer continuously monitors the oxygen concentration in the nitrogen stream. Our NEW remote mounted analyzer utilizes Zirconia Sensor Technology to give a more reliable measurement, faster response time and longer life compared to traditional analyzers. Incorporated into the PLC controls, our oxygen analyzer guarantees downstream purity levels are consistently achieved and maintained.

System Performance

N/A The technologically advanced nano GEN2 nitrogen generator operates on the Pressure Swing Adsorption (PSA) principle to produce a continuous uninterrupted stream of nitrogen gas from clean dry compressed air.

Pairs of dual chamber extruded aluminum columns are filled with Carbon Molecular Sieve (CMS). Joined via an upper and lower manifold, the high density filled columns produce a dual bed system.

Compressed air enters through the inlet manifold (A) to the bottom of the 'online' bed and flows up through the CMS to separate the compressed air. The clean and dry air then flows up through the CMS stage (C) where oxygen and other trace gases are preferentially adsorbed allowing the nitrogen to pass through. The nitrogen then passes through the supporting bed layer (D) and outlet manifold (E) to the buffer vessel and a nano F1 buffer vessel filter before reentering the GEN2 nitrogen generator for purity monitoring.

After a preset time the control system automatically switches the beds. One bed is always online generating nitrogen while the other is being regenerated.

During regeneration, the oxygen that has been collected in the CMS stage and the moisture that has been collected in the optional integrated dryer stage are exhausted to atmosphere. A small portion of the outlet nitrogen gas is expanded into the bed to accelerate the regeneration process.