Item # 73516, Sigma Control 2™ Intelligent Compressor Controls On Compressed Air Systems, Inc.

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	Item # 73516, Sigma Control 2™ Intelligent Compressor Controls
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Sigma Control 2™ Intelligent Compressor Controls

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Integrated intelligence

Sigma Control 2™ coordinates compressed air generation and consumption. With its intelligent control, this advanced controller prevents inefficient energy usage, especially in part load operation. Sigma Control 2™ is based on advanced industrial computing technology to protect the unit as well as allow networking and remote monitoring of system status and operations. Interchangeable input and output modules enable flexibility for working with to external communications systems. SC2 is available on all Kaeser screw compressors as well as integrated blowers and DNC booster packages.

Financing · Specifications · Features and Options · Sigma Control 2™ Equipment · Additional Information

Financing

Approve Payments		Finance with Approve Payments

Specifications

Brands		Kaeser Compressors

Features and Options

Hardware

Advanced processor hardware
Backlit 255 x 128 pixel graphical display with 8 lines, 30 characters each.
9 LED indicators and 13 tactile membrane keys.
Real-time clock with 10 year battery back-up.
Precision electronic pressure transducer.
RFID reader for touchless security
All components designed for industrial operating conditions.
Graphical display: Graphs showing pressure and compression temperature.

Data Recording

On-site diagnosis at a glance
Graphical representation of equipment status

Interfaces

RJ45 10/100MB Ethernet
I/O bus RS485 for communication with up to 6 input/output modules
USS interface RS485 for communications with up to three frequency converters
SD card slot for updates and long-term storage of operational data.
RFID reader (Radio Frequency Identification)
Slot for communications modules

Control Modes¹

Continuous
Dual
Dynamic
Quadro
Vario

Control Cabinet

Dust and water-resistant, IP 54 compliant.
Input / output modules with color coded terminals for the signal sensor connection cable.
Terminal strips for additional floating contacts.

Certifications

Electromagnetic Compatibility (EMC)
European Conformity (CE)
International radio certification for RFID (FCC, CMIIT, MIC/KS and C-Tick)
Marine certifications GL, ABS, LRS, DNV
Underwriters Laboratories for Canada and the United States (cULus)

¹ Dependent on compressor size.

Sigma Control 2™ Equipment

Controller Systems		Modular design includes control unit, input/output modules, network components and web server. Designed for use with Kaeser rotary screw compressors, integrated blower packages, vacuum screw packages, and compact booster packages. "Traffic-light" LEDs for at-a-glance operational status. Plain text display. 30 selectable languages. Fully automated monitoring and control. Selection of Dual, Quadro, Vario, Dynamic (dependent on compressor size) and continuous control as standard. Timer Base-load sequencing function when operating two compressors. Web server with operational data remote display

Web Server		Control panel and menu structure visualization, e.g. event history and display of graphs.

Accessories Options		Plug-in communication modules for: Profibus DP-VO PROFINET IO Modbus TCP DeviceNet Modbus RTU EtherNet/IP

Additional Information

Sigma Control 2™: for all rotary screw compressors, rotary screw blowers, reciprocating compressors, boosters, and rotary lobe blowers
Sigma Control 2™ is based on advanced industrial computing technology. Interchangeable input and output modules enable flexibility for working with Kaeser rotary screw compressors, rotary screw blowers, reciprocating compressors, boosters, and rotary lobe blowers, as well as to external communications systems.

The next dimension of compressed air control
Kaeser Compressors has revolutionized compressed air controls with the Sigma Control 2™. With integration across Kaeser's extensive product range of rotary screw compressors, vacuum, screw blower, boosters, and integrated blower packages, this versatile control system enhances communications and energy efficiency without sacrificing ease of operation.

Integrated Intelligence
Sigma Control 2™ is our most advanced integrated controller, combining safe and efficient internal supervision with important information and maintenance friendly features. The operator interface offers easy access to all settings and information. This controller provides a broad range of capabilities while at the same time is simple and reliable.

Protection For Your Equipment
Our control provides full time protection for the equipment. It monitors over 20 critical parameters including airend discharge temperature, direction of rotation, motor temperature, internal pressure, electrical overload status, filter differential pressure, and auto drain status (if equipped). The controller safely shuts down the machine to avoid component damage. Sigma Control 2™ also tracks service and load hours, which helps schedule routine maintenance and minimize downtime. It stores the alarm and operating history, aiding in faster trouble-shooting and reducing unscheduled downtime. The RFID feature provides secure access to the control menus, preventing unauthorized access and tampering.

Superior Energy Efficiency
Two-unit lead/lag sequencer programming is standard in Sigma Control 2™. This functionality equalizes runtimes, extends maintenance intervals and prevents unnecessary compressor starts. Further, it is pre-programmed with multiple user selectable control profiles (Quadro, Vario, Dual, Continuous, and Dynamic) to meet a wide variety of operating preferences. The precision electronic pressure sensor enables tighter switching differentials for further savings.

Flexible Communications
More and more customers desire the ability to remotely monitor or control their compressed air systems. Whether you have a standalone system or want to make it part of your plant-wide controls, Sigma Control 2™ was designed for maximum communication flexibility. Our built-in web server and Ethernet port (standard) let you view your equipment from any PC with a standard web browser. The open architecture makes it easy to integrate it into existing plant-wide monitoring systems utilizing optional communication adapters such as Modbus, Profibus, DeviceNet, and Profinet.

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		Brochure for Sigma Control 2™ Intelligent Compressor Controls (PDF, 1028KB)

Item # 73516, Sigma Control 2™ Intelligent Compressor Controls

Approve Payments

Brands

Hardware

Data Recording

Interfaces

Control Modes1

Control Cabinet

Certifications

Controller Systems

Web Server

Accessories Options

Control Modes¹