Item # 73518, SAM 4.0 - 8 Model Compressed Air System Control On Compressed Air Systems, Inc.

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All Categories > Kaeser Products > Controllers > Sigma Air Manager 4.0 (SAM 4.0) Compressed Air System Controls > Item # 73518


	Item # 73518, SAM 4.0 - 8 Model Compressed Air System Control
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Sigma Air Manager 4.0 (SAM 4.0) Compressed Air System Controls

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Why you need a system controller
Compressed air is one of your biggest utility costs. Too often, compressors in multi-unit systems operate on their individual control signals and are not well integrated. Much energy is wasted by running more machines than necessary and at higher pressures than needed. Other problems include fluctuating pressure, as well as increased maintenance and repair costs due to excess valve cycling and motor starts.

Financing · Specifications · Pressure Control · Possible Air System Interconnections · Available Input Signals · Available Output Signals · Equipment · Communications Interfaces · Dimensions · Options · Innovative - The Adaptive 3D^advanced Control · Kaeser Sigma Network · Remote Diagnostics and Predictive Maintenance (Kaeser Sigma Smart Air) · Advantages · Additional Information

Financing

Approve Payments		Finance with Approve Payments

Specifications

Brands		Kaeser Compressors

Model		SAM 4.0 - 8

Weight		44.1 lb

Pressure Control

Adaptive 3D^advanced Control		Standard

Possible Air System Interconnections

Maximum Number of Controllable Compressors		8

Compressors with Sigma Control 2™ via Sigma Network		7

SNW Port RJ 45		Standard: 7 Ports

Available Input Signals

Digital 24 Volt (V) Voltage Direct Current (DC)¹

Analog 4 to 20 Milliampere (mA) Current²

¹ E.g. Eco-Drain, compressors without Sigma Control, remote On-Off.
² E.g. Pressure dewpoint measuring device, pressure transducer.

Available Output Signals

Relay Outputs¹

¹ E.g. Third party compressors, compressors with Sigma Control Basic, group alarm.

Equipment

Visualization via Integrated Web Server		Standard

Operating Data Long-Term Memory 1 Year		Standard

Pressure Transducer		Standard

Upgrade		Software upgrade to increase the number of controllable components. Hardware change not required.

Accessories		Sigma Network bus convertor (SBC) is available to expand the control unit. The SBC can be equipped with digital and analog input and output modules as well as with Sigma Network ports.

Communications Interfaces

Gigabit Ethernet for Remote Visualization (Web Server)

Standard

Slot for Communications Module¹

Standard

SD HC/XC Card Slot²

Standard

Plug in Profibus DP, Profinet 10, Modbus TCP, and EtherNet/IP Communications Adapter

Option

¹ E.g. Profibus DP, Profinet 10, Modbus TCP.
² E.g. Updates

Dimensions

Width		21-1/4 in

Depth		11-3/16 in

Height		19 in

Options

Control Systems		Specially-designed industrial PC with "quad core" multi-core processor comprising control panel and control and processing unit. Communication interfaces, integrated web server Sigma Network ports Digital and analog input and output signals

Communications Interfaces		Gigabit Ethernet for remote visualization (web server) E-mail Slot for communication module (connection to control center) SD HC/XC card slot for updates, etc.

Control Cabinet		Wall mounting Dust- and splash-proof IP 54

Upgrade SIGMA AIR MANAGER 4.0		Software upgrade to expand the number of controllable components No hardware exchange required

Man/Machine Interface		Intuitive operator guidance LED-backlit 12.1" TFT Operating panel with tough glass plate Industry color display 16:10 with capacitive function keys 1280 x 800 pixels resolution Four LED-backlit sensor keys RFID write/read device for Kaeser Equipment Cards and Kaeser RFID keys 30 languages

Accessories Options		Section control PROFIBUS DP, PROFINET IO, Modbus TCP communication modules SNW-PROFIBUS master

Approval		CE cULus EMC

Innovative - The Adaptive 3D^advanced Control

The algorithm of the adaptive 3D^advanced control orchestrates the operation of Kaeser compressed air systems.

As a result, just the right amount of compressed air power is provided to suit the specific needs of the application, with maximum energy efficiency.

The unique adaptive 3D^advanced control continuously analyzes the relationship between various parameters (e.g. switching and control efficiency), and pro-actively calculates the optimum combination from a range of many in order to achieve optimum efficiency.

Not only are starts and stops taken into consideration, but also idling and frequency converter losses, along with pressure flexibility. Moreover, the compressed air system's pressure performance value is optimized and the system average pressure is reduced.

Kaeser Sigma Network

Industrial applications place special demands on communications technology, particularly in the field of machine-to-machine communication. It must be robust and locally manageable, as well as globally-compatible and also capable of transferring large data volumes quickly and securely. The system must also ensure maximum data integrity and provide the necessary real-time properties required by the process. The Kaeser Sigma Network meets all these requirements and more.

Together with Sigma Air Manager 4.0, the Kaeser Sigma Network creates a perfectly matched secure infrastructure for intelligent services within the advanced scope of Industry 4.0 / IoT operating environments. If required, operating data from the compressed air system can be securely transmitted to the Kaeser Data Center via a broadband connection.

The combination of remote diagnostics and demand-oriented predictive maintenance ensures maximum compressed air supply availability and complete system effectiveness.

Reduced unplanned and planned downtime (malfunctions / maintenance) by evaluating operating parameters, such as load operating hours and temperatures.
Increased energy efficiency through monitoring key operating parameters such as airend discharge temperature, pressure dew point, differential pressures (filters), leakage rates, pressure and flow rate.
Service costs reduced by up to 30% through optimized servicing and unnecessary repairs
Demand-optimized compressed air system control throughout the system's entire life cycle.

Remote Diagnostics and Predictive Maintenance (Kaeser Sigma Smart Air)

Future real-time monitoring of various sensor data will not only allow rapid response to unusual operational states, but will also form the basis for optimum service planning: Thanks to intelligent forecasting tools, you will already know what to expect in advance. This capability ensures maximum compressed air supply reliability. Users also benefit from further cost savings, since service work is performed exactly when required as demand dictates.

SIGMA AIR MANAGER 4.0 is the core of your air compressed air station and provides the key technology required to take advantage of future services within the Industry 4.0 / IoT operating environment. As the central "brain" of a compressed air system, it handles control tasks and streams data into the KAESER DATA CENTER.

This master controller opens up new possibilities to enable predictive maintenance of compressors and associated equipment.

Up until now, maintenance was performed only following detection of a fault or during the course of a scheduled service appointment.

The SIGMA AIR MANAGER 4.0 concept makes it possible to initiate maintenance measures before the fault occurs and, therefore, to avoid downtime.

The sensors and SIGMA CONTROL 2 compressor controller integrated in the machine determine and process variable data and forward them to the SIGMA AIR MANAGER 4.0 in real-time. Special software then transmits the information to the KAESER DATA CENTER where it is analyzed in real-time, too.

Central monitoring and processing of operational information is also performed in the KAESER DATA CENTER where measures for preventive maintenance are initiated as required. This ultimately means that maintenance is carried out precisely as needed, which in turn saves time and money and ensures maximum compressed air availability.

Would you like to learn more about the KAESER SIGMA SMART AIR care-free service package? Simply contact our experts.

Advantages

Smart:
SIGMA AIR MANAGER 4.0 not only reduces switching losses, it also takes into account various compressed air system parameters and uses the gathered information to calculate the optimum performance values.
Secure:
Together SIGMA AIR MANAGER 4.0 and the powerful Ethernet-based Kaeser Sigma Network form a future-dynamic infrastructure that meets all requirements for a highly-secure industrial control system.
Efficient:
Continuously fine tunes the system in order to achieve optimum energy efficiency (energy management in accordance with ISO 50001) and the optional predictive, demand-oriented maintenance keep life cycle costs to an absolute minimum.

Additional Information

Kaeser's Sigma Air Manager 4.0 offers complete compressed air system management for industrial plants by tying your compressors, blowers, or vacuum units together into a secure Sigma Network. SAM 4.0 can also balance load hours for more effective maintenance scheduling. It's powerful 3D^advanced Control improves pressure stability and system reliability, while the built-in Kaeser Connect web server provides remote monitoring and ongoing energy audit information according to ISO 50001 energy management.

MORE IMAGES


	· Sigma Air Manager 4.0 (SAM 4.0) Compressed Air System Controls - 2

	· Sigma Air Manager 4.0 (SAM 4.0) Compressed Air System Controls - 3

	· Remote Diagnostics and Predictive Maintenance (Kaeser Sigma Smart Air)

DOWNLOADS


		Brochure for Sigma Air Manager 4.0 (SAM 4.0) Compressed Air System Controls (PDF, 471KB)

		Brochur for Sigma Air Manager 4.0 (SAM 4.0) Compressed Air System Controls - 2 (PDF, 3266KB)

Item # 73518, SAM 4.0 - 8 Model Compressed Air System Control

Approve Payments

Brands

Model

Weight

Adaptive 3Dadvanced Control

Maximum Number of Controllable Compressors

Compressors with Sigma Control 2™ via Sigma Network

SNW Port RJ 45

Digital 24 Volt (V) Voltage Direct Current (DC)1

Analog 4 to 20 Milliampere (mA) Current2

Relay Outputs1

Visualization via Integrated Web Server

Operating Data Long-Term Memory 1 Year

Pressure Transducer

Upgrade

Accessories

Gigabit Ethernet for Remote Visualization (Web Server)

Slot for Communications Module1

SD HC/XC Card Slot2

Plug in Profibus DP, Profinet 10, Modbus TCP, and EtherNet/IP Communications Adapter

Width

Depth

Height

Control Systems

Communications Interfaces

Control Cabinet

Upgrade SIGMA AIR MANAGER 4.0

Man/Machine Interface

Accessories Options

Approval

Adaptive 3D^advanced Control

Digital 24 Volt (V) Voltage Direct Current (DC)¹

Analog 4 to 20 Milliampere (mA) Current²

Relay Outputs¹

Slot for Communications Module¹

SD HC/XC Card Slot²